• SKU: NS-SONODUR-R
  • Brand: NewSonic

NewSonic SonoDur-R "Rack" Hardness Tester for Automated Productions Lines

The NewSonic SonoDur-R 'Rack' is a UCI hardness tester designed for complete automated, 100% checks of mass-produced parts. The 19" desktop device performs rapid process...
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Description

The NewSonic SonoDur-R 'Rack' is a UCI hardness tester designed for complete automated, 100% checks of mass-produced parts. The 19" desktop device performs rapid process monitoring (at one-second intervals) of mix-up testing procedures. Conforms to ASTM A1038.

The SonoDur-R is mainly used to test serial parts following heat treatment, surface processing or measuring coating hardness on gravure cylinders with highly-selective low-load motorized probes. 

The SonoDur-R is the world's only automated UCI measurement system that is fully system compatible thanks to its USB and fully-isolated, digital I/O interface. Good/bad sorting gates and other factors can be set up with setpoints to help facilitate your hardness inspection processes.

The SonoDur-R provides all of the features of the SonoDur2 mobile hardness testing device but can scale into a fully-automated process line.

PROBE COMPATIBILITY

All SonoDur manual and motorized probes are compatible with the SonoDur-R without restrictions. Simply connect each probe through a USB port.

*Probes and Blocks to be sold separately 

Specifications

MEASURING SPECIFICATIONS

Measuring principle

UCI Method, corresponds to DIN 50159, ASTM A1038

Test indenter

Vickers diamond 136°

Test loads

Newton scale (1kgf = 9.81 N)

Motor probes: 1N (0.1 kgf), 3N (0.3kgf) and 8.6 N (0.8 kgf)
Handheld Probes: 10N (1 kgf), 49N (5kgf), 98N (10kgf)
(Other test loads on request)

Hardness scales and range according to standard conversion tables

Note:

Conversions are acc. to ASTM E140-12bƐ1(2013), EN ISO 18265-2014, and DIN 50150-2000 (solely table 1, low-alloyed steel). Conversions into tensile strength for 98N (10kgf) test load only.

Vickers HV 10 – ca. 2000
Brinell HB 76 – 618
Knoop HK 87 – 920 (ASTM only)
Rockwell HRB 41 – 105
Rockwell HRF 82,6 – 115,1
Rockwell HRC 20,3 – 68
Rockwell HRA 60,7 – 85,6
Rockwell HRD 40,3 - 76,9 (EN ISO 18265 only)
HR45N 19,9 – 75,4
Tensile Strength MPa (N/mm2) 255 – 2180 (EN ISO 18265 only)

Measurement uncertainty    

< 3% of the average out of 5 measurements relative to the plate value

Relative repeatability

< 3% (range relative to the average out of 5 measurements on reference block 300HV using motor probe 8.6N)


INSTRUMENT

 Processor and Memory

ARM11® i.MX35 / 128MB SDRAM / 256MB Flash / micro SD Card up to 32GB

 Operating system

Windows CE 6.0 R3 English

 Power Input

12VDC – 24VDC // 6 W

Display
Size (Inch/mm)
  Luminance

TFT-Display 800x480 Pixel with LED-Backlight Touch-Screen
7.0/ 178
400cd/m2

Interfaces
Probe
Digital Input / Output
  Communication


Lemo ERD.0S.304, 5V Signal Level
37 pos. D-Sub, galvanic isolated, max. voltage 36VDC
1x USB Type B, RS232 (automatic measurand output)

Interfaces

IP20

Instrument Language

German, English, more on request


MECHANICAL AND ENVIRONMENTAL (INSTRUMENT AND PROBE)

Operating Temperature

Probe: 0°C to ~ +50°C

Storage Temperature

-20°C ~ +70°C

Humidity

Max. 90%, non-condensing

Dimensions
Motor probe
Handheld probe
  L-Handheld probe

Instrument ca. H/B/T 132,55 x 235,54 x 313,5mm (360mm with handle)
Ø38mm, L=190mm (free length oscillation rod ca. 32,5mm)
Ø25mm, L=176mm (free length oscillation rod ca. 12,5mm)
Ø25mm, L=207mm (free length oscillation rod ca. 34mm)

Weight

Instrument ca. 3400gr
Handheld probe ca. 280gr
Motor probe ca. 370gr

accessories

Components of the set (without hardness measurement probe):

  • SonoDur-R ‘Rack’ hardness testing device for automatic hardness testing on the production line, WIN CE operating system, 19” housing for built-in table with handles
  • SONO-RM, 3m probe connector cable
  • SONO-NG-24V, power supply unit 115VAC-230VAC/24VDC
  • SONO-R-Stylus, stylus pen
  • SONO-CD, USB product incl. instruction manual